What are the steps involved in the concreting process, explain?
The major steps involved in the process of concreting are as follows: 1. Batching 2. Mixing 3. Transporting and placing of concrete 4. Compacting.
> Batching: The process of measurement of the different materials for the making of concrete is known as batching. batching is usually done in two ways: volume batching and weight batching. In case of volume batching the measurement is done in the form of volume whereas in the case of weight batching it is done by the weight.
> Batching: The process of measurement of the different materials for the making of concrete is known as batching. batching is usually done in two ways: volume batching and weight batching. In case of volume batching the measurement is done in the form of volume whereas in the case of weight batching it is done by the weight.
> Mixing: In order to create good concrete the mixing of the materials should be first done in dry condition and after it wet condition. The two general methods of mixing are: hand mixing and machine mixing.
> Transportation and placing of concrete: Once the concrete mixture is created it must be transported to its final location. The concrete is placed on form works and should always be dropped on its final location as closely as possible.
> Compaction of concrete: When concrete is placed it can have air bubbles entrapped in it which can lead to the reduction of the strength by 30%. In order to reduce the air bubbles the process of compaction is performed. Compaction is generally performed in two ways: by hand or by the use of vibrators.
Describe briefly the various methods of concrete curing.
Curing is the process of maintaining the moisture and temperature conditions for freshly deployed concrete. This is done for small duration of time to allow the hardening of concrete. The methods that are involved in saving the shrinkage of the concrete includes: (a) Spraying of water: on walls, and columns can be cured by sprinkling water.
(b) Wet covering of surface: can be cured by using the surface with wet gunny bags or straw
(c) Ponding: the horizontal surfaces including the slab and floors can be cured by stagnating the water.
(d) Steam curing: of pre-fabricated concrete units steam can be cured by passing it over the units that are under closed chambers. It allows faster curing process and results in faster recovery.
(e) Application of curing compounds: compounds having calcium chloride can be applied on curing surface. This keeps the surface wet for a very long time.
Why should pumping be not used in case of concreting works?
During the pumping operation the pump exerted pressure must overcome any friction between the pumping pipes and the concrete, also the weight of the concrete and the pressure head when the concrete is placed above the pumps. Since only water is pump able, all the pressure generated is by the water that is present in the concrete. The major problem due to pumping are segregation effects and bleeding. In order to rectify and reduce these effects, generally the proportion of the cement is increased in order to increase the cohesion , which leads to the reduction of segregation and bleeding. Also if a proper selection of the aggregate grading can vastly improve the concrete pump ability.
Why should curing not be done by ponding and polythene sheets?
The primary purpose of curing is to reduce the heat loss of concrete that is freshly placed to the atmosphere and in order to reduce the temperature gradient across the cross-section of the concrete. Ponding is not preferred for curing as this method of thermal curing is greatly affected by cold winds. In addition to that in ponding large amounts of water is used and has to be disposed off from the construction sites. Polythene sheets are used on the basis that it creates an airtight environment around the concrete surface henceforth reducing the chances of evaporation over fresh concrete surfaces. But the usage of polythene can be a drawback as it can be easily blown away by winds and also the water lost by self-desiccation cannot be replenished.
What are the different type of slump test indications?
Slump tests are performed to empirically measure the workability of fresh concrete. It is used to measure the consistency of the concrete. In general there are three different types of slumps that occur in slump tests. They are as follows:
> True Slump
> Shear Slump
> Collapse Slump
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